ConRod Cap Boring Machine

Features

  • Two Pallets and Two BT-40 Spindles: Simultaneous machining of two parts with efficient loading and unloading.
  • Servo Motor and PLC Control: Ensures precise machining and repeatability.
  • Spindle-Through Coolant: Keeps the machining area clean and reduces wear.
  • 4-Part Fixture with Pallet Type Slides: Simplifies handling and increases throughput.
  • Easy Chip Collection: Keeps the workspace clean and minimizes downtime.
  • Compact Power Consumption: Less than 10 KW total machine power, with 60–70% actual consumption.
  • Single Operator Design: Optimized for cost-effective operation.

  • Advantages

    • Precision Tolerance: Maintains accuracy within ±0.01 mm offset from center.
    • High Productivity: Achieves a 12–14 second cycle time per part.
    • Energy Efficient: Designed for low power consumption, reducing operational costs.
    • Cost-Effective: Streamlined design for minimal labor and maintenance expenses.
    • User-Friendly Maintenance: All points are easily accessible for quick and hassle-free servicing.
    • Reliable Performance: Built for consistent operation in demanding production environments.

    Description

    The Conrod Cap Boring Machine is a Special Purpose Machine (SPM) specifically designed for the precision machining of Conrod Caps. This innovative machine features two pallets and two BT-40 spindles, enabling simultaneous machining of two parts while another two parts are unloaded and loaded for machining. This ensures continuous operation and maximizes productivity.

    Designed to handle as-cast parts, the machine accurately determines the center and guides the outer edges for pre-boring, delivering exceptional tolerance levels. With a cycle time of 12–13 seconds per part, this machine is ideal for high-volume production environments where precision and speed are critical.

    The Conrod Cap Boring Machine is equipped with advanced features, including spindle-through coolant, servo motor control, and a PLC-based system, ensuring precise, repeatable machining. The 4-part fixture pallet type slides simplify the loading and unloading process, while easy chip collection and maintenance access make the machine user-friendly. Operated by a single operator, this cost-effective solution delivers high-quality results with minimal power consumption, making it an excellent choice for efficient and reliable production.




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