Achieve a cycle time of3 seconds per part, ensuring precision and consistency.
The task demanded innovative solutions to meet the high-speed production requirements without compromising quality.
Iyalia SPM`s Solution
we have worked out the cycle time as a major factory and strted to brake done the machining time, finially concluded with a Four spindle Grooving machine and 24 Spindle Drilling and inspection machine.
To meet the customer`s goals, we developed two advanced machines tailored to their needs:
1. Groove Turning Machine
Design Features:
A 4-spindle turning SPM with fully automatic Gantry loading and unloading systems.
Parts are loaded into a feeder system, eliminating the need for manual intervention.
Grooving operation time: 12 seconds for 4 parts simultaneously.
Complete Servo controls Slide for X and Z axis slide
Cycle Time Achievement:
By processing 4 parts at a time, we achieved a total cycle time of 3 seconds per part, including loading and unloading.
2. Drilling Machine
Design Features:
A 24-spindle drilling center for both:
Center holes and vertical holes.
6 Multi spindle drilling heads with each head with 4 spindles.
Physical Tool breakage sensors to prevent any missing operation because of tool missing.
Chamfering of the top vertical cross hole during drilling.
Manual loading system with automatic unloading integrated with an inspection unit.
Depth of drilled holes checked automatically during the unloading process.
Cycle Time Achievement:
Each cycle processes 4 parts simultaneously, meeting the 3-second cycle time requirement.
Results Achieved
Increased Productivity:
Achieved the target of 3-second cycle time for both operations, significantly boosting production capacity.
Manpower Reduction:
Groove turning is fully automated, eliminating the need for manual loading or unloading.
Drilling involves manual loading but features automatic unloading and inspection.
Precision and Quality:
Both machines ensure high-quality output with built-in inspection systems for dimensional accuracy and depth verification.
Cost Efficiency:
Reduced operational costs with automation while maintaining consistency and reliability.
Why Choose Iyalia SPM?
At Iyalia SPM, we specialize in creating customized Special Purpose Machines (SPMs) tailored to your specific production needs. Our machines are designed to enhance efficiency, minimize manual intervention, and deliver superior precision for high-volume manufacturing.
"Streamlining Manufacturing Processes: Customized Multi-Operation Special Purpose Machines for Enhanced Efficiency, Productivity, and Manpower Reduction"
Address: 
For Machine Enquiry:
info(at)italiaautomations.com