High-Speed Tapping Solution for Round Components

Posted Date : 01 November 2024

In high-volume manufacturing, tapping round parts presents a unique challenge. While many tapping machines can handle hex, square, and other shaped components, few are optimized for round parts. Recognizing this gap, Iyalia Engineering developed a high-speed SPM Tapping Machine explicitly designed for round components, ensuring fast, accurate, and high-quality tapping in each cycle.

Our specialized SPM tapping machine offers unparalleled precision and efficiency in processing round parts. It operates at high RPM, completing an M8 tap to a depth of 10mm in just 3 seconds, which translates to an impressive 1200 parts per hour. This high productivity makes it ideal for industries where time and precision are critical, such as automotive, aerospace, and consumer electronics.

Here’s what sets our round-part SPM tapping machine apart:

1. High-Speed Tapping for Round Parts:
   • Unlike traditional tapping machines that handle hex and square components, our SPM machine securely holds round parts, enabling high-speed tapping without compromising accuracy.
   • The machine’s high-RPM capability minimizes cycle times, making it possible to finish tapping operations at an unmatched speed.
2. Advanced Quality Assurance with Tool Breakage and Threading Completion Sensors:
   • Equipped with tool breakage sensors, the machine immediately detects any tool failure, stopping the operation to prevent damage to parts or the machine.
   • The threading completion sensor checks if the thread is fully formed. If the threading is incomplete, the part is automatically rejected and ejected into a designated rejection bin.
   • This advanced quality control ensures that every part meeting the final stage is perfectly tapped, providing a 1000% reliable output.
3. Efficient Cycle Time and High Productivity:
   • The machine is optimized for fast cycles. For example, it can perform an M8 tap to a 10mm depth in only 3 seconds.
   • This efficiency means the machine can process up to 1200 parts per hour, significantly enhancing productivity and lowering production costs.
4. Consistent, High-Quality Output:
   • With the combination of high-speed performance and precise sensors, our SPM tapping machine guarantees a consistent quality output. Manufacturers can rely on it for high-volume production, assured that every component meets their quality standards.

Benefits of Iyalia’s SPM Tapping Machine for Round Parts:

• Designed for Round Parts: This machine provides a solution for a critical gap in the industry, as most tapping machines are designed for non-round parts.
• High-Speed Operation: Fast RPMs and a rapid cycle time ensure efficient processing without compromising quality.
• Automated Quality Control: Tool breakage and threading completion sensors ensure that every part is checked for quality, reducing rework and waste.
• User-Friendly and Reliable: With minimal operator intervention, manufacturers can trust the machine for consistent and error-free production.

This high-speed SPM tapping machine for round parts is an essential solution for any manufacturer needing precision, speed, and reliable output in high-volume production.